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Steel Structure Warehouse Construction at Kuanwala, Dehradun

Project Overview:

The project is a steel structure warehouse at Kuanwala, Dehradun, constructed with RCC isolated foundations and a heavy-duty MS structural frame. The RCC footings are approximately 4 ft × 4 ft × 1.5 ft with 16 mm reinforcement and 14″ × 18″ RCC pedestals. The steel columns are 6″ × 6″ MS square sections, 3 mm thick, with an approximate height of 24 ft, fixed to 10 mm thick 12″ × 12″ base plates using heavy-duty anchor bolts. The structure includes 3″ × 1.5″ MS purlins at approximately 3 ft C/C, along with vertical, horizontal and ladder bracing. The roof is supported by 3″ × 1.5″ MS trusses and covered with 0.47 mm Tata Steel Smoke Grey roofing sheets, with transparent sheets provided for natural daylight.

The warehouse includes a 15 ft × 15 ft sliding gate for easy movement of vehicles and materials, along with high-level halogen lighting for illumination. Inside the warehouse, an insulated prefabricated office, two rooms and two toilets have been provided with flush doors, UPVC windows, plumbing, water-supply connections and water-tank arrangements. The front portion has been kept open for possible future enclosure or expansion. 

 

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Rooftop Prefabricated Guest Room – Rajeshwar Nagar, Dehradun

This rooftop prefabricated guest room was successfully completed by Doon Projects at Rajeshwar Nagar Phase 5, Dehradun, for Nitin Sharma, on an existing double-storey building.

The 29 ft × 16 ft unit includes a modern guest room with an attached 8 ft × 4 ft toilet. It features a 2″ × 2″ Tata Steel MS frame, cement fiber board walls, 50 mm insulated roofing, uPVC windows, waterproof flush doors, Italian-look flooring, and Astral & Supreme CPVC plumbing.

Finished in a contemporary grey and white plank-style exterior, the lightweight structure required minimal civil work and was completed in approximately 30 days, with an overall budget of around ₹6 lakh.

Project Overview

  • Location: Rajeshwar Nagar Phase 5, Dehradun
  • Client: Nitin Sharma
  • Size: 29 × 16 ft | Toilet: 8 × 4 ft
  • Type: Rooftop Prefabricated Guest Room with Attached Toilet
  • Structure: 2″ × 2″ Tata Steel MS Frame
  • Walls & Roof: 8 mm Cement Fiber Board + 50 mm Insulated Roofing
  • Features: uPVC Windows, Waterproof Flush Doors, Italian-Look Tiles
  • Plumbing: Astral & Supreme CPVC
  • Exterior: Grey & White Plank Finish
  • Duration: 30 Days | Cost: Approx. ₹6 Lakh
  • Built By: Doon Projects, Dehradun

Project Video

Watch the completed prefabricated project

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Premium Prefab Second Floor Construction in Dehradun

Prefabricated Rooftop Facade

Project Overview

  • Project Type: Premium Turnkey Prefab Second-Floor Structure
  • Construction: Steel Frame Prefabricated Construction
  • Rooms: 2 Rooms (12 × 14 ft each)
  • Toilet: 8 × 6 ft
  • Lobby: Approx. 27 × 10 ft
  • Clear Height: 9.5 ft
  • Duration: Approx. 40 Days
  • Structure: 2″ Tata MS Square Pipe with Anti-Rust Coating
  • Insulation: 8 mm Thermal Insulation
  • Windows: Large 4 × 6 ft White uPVC Windows
  • Terrace Access: 7 × 6 ft uPVC Slider + Window
  • Exterior: 9-inch Bison Plank Premium Elevation
  • Flooring: 4 × 2 ft Wood-Color Matte Tiles
  • Ceiling: Gypsum False Ceiling
  • Doors: Waterproof White French-Style Flush Doors
  • Paint: Asian Emulsion Interior + Apex Exterior
  • Plumbing: Astral CPVC & Supreme PVC
  • Sanitary/Fittings: Parryware & Jaquar
  • Electrical: Havells Lights, KEI Wires & Great White Switches
  • Key Feature: Panoramic Hill View with Large Natural-Light Openings
  • Highlights: Strong steel framework, thermal insulation, premium finishes, and complete turnkey execution.

Project Video

Watch the completed prefabricated project

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Solar Tin Shed for Upendra Singh Ji, Canal Road, Dehradun

Canal Road Tin Shed for Solar Panels designed in Dehradun. Projects Size 2600sqft, Production Time 20 Days

We have installed this tin shed on canal road Dehradun for Upendra Singh Ji. This is a tin shed of total 2600 sqft in which a 5 kilo watt solar panel will be installed on the south facing side of the upper shed. The shed has been designed with this strength in mind. Due to solar, the gap of its purlin had to be kept at 2.5 feet and we also kept the truss at a gap of 8 feet.

Specifications:

  • All structure hollow pipes by APL Apollo
  • Column – 100mm square, 16 gouge / 30kg, height 8.5ft
  • Ladder – 40mm square, 18 gouge / 9kg, height 1ft
  • Truss – 75mm by 40mm, 18 gouge / 13kg, height 3ft, Gap 8ft
  • Perlin – 40mm square, 18 gouge / 9kg, Gap 2.5ft
  • Red Oxide – Berger, twice
  • Paint – Enamel, Asian Paints, Double Coat
  • Sheet – .45mm JSW Color Coated, 7 Years Warranty, Color Grey, AZ70
  • Gutters – 5in by 5in square, .45mm, JSW White
  • Ridge – 16in, .45mm JSW Grey
  • Jhallar – 12mm, WPC, Density 6.5mm
  • Cost – Rs. 170/sqft
  • Project Duration – 20 Days
Canal Road Tin Shed for Solar Panels designed in Dehradun. Projects Size 2600sqft, Production Time 20 Days
Canal Road Tin Shed for Solar Panels designed in Dehradun. Projects Size 2600sqft, Production Time 20 Days
Canal Road Tin Shed for Solar Panels designed in Dehradun. Projects Size 2600sqft, Production Time 20 Days
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Soundproofing Options For Tin Shed Roof – Prefabrication

Shed roofing has become common in cities like Dehradun where it rains heavily. But there are some problems in it like it makes a lot of noise while raining, heats up a lot and security issue. Doon Projects is continuously working on these things and we are giving you some options so that you can get rid these problems.

There are 3 main solutions for sound proofing. Whose costing and look will be different.

  1. We have built many houses in the last few days, in which we put 6mm Cement Fiber Board on the framing of the shed and put sheets over it. You know Cement Fiber Board is a weather proof product and the thickness has been kept 6mm so that minimum weight comes on the shed framing structure. In this, 3in b 1.5in rafters have to be provided for purlin, whose weight ranges from 10kg to 13kg. Due to this there is no flexibility in the shed, so there is no crack in the ceiling below.
    Carpenter Taking size to install Flush Door at Prefabricated Room site
    Carpenter Taking size to install Flush Door at Prefabricated Room Site

    In this, the lower rafters are visible, on which you have to paint enamel, in this the lights are also installed on the walls only. You can’t even tighten the wiring of the lights and the slope of the roof also looks similar from below. Due to this, there is a difference of Rs. 30 per square feet in the price of shed.

  2. Gypsum Paneling Sheet is another material used for heatproof in tin sheds. Its sealing looks great, and removes all complications. Its 6ft by 4ft sheets come, which can be fitted on aluminum frame. All the wiring will also be done in it, the incandescent lights will also be installed and it remains cool. Talking about its cost, it will cost you around Rs.70 per square feet. If you go with the design then the cost can also increase. Below you can see the work of gypsum ceiling which we have done on Rajpur road.
  3. The third and cheapest option is grid ceiling, in which a grid of 2ft by 2ft is made. Gypsum sheets or Therma-coal are used in this and it costs Rs.45 per square feet. It is suitable for office, its look is cheap at home, if you want, you can do PVC ceiling by keeping Therma-coal on top.

We will keep updating you in future. subscribe our Youtube channel, And contact us for any interior, fabrication or renovation work in Dehradun. CALL AT 7060504666.

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2560sqft Tin Shed Balawala, Dehradun for RS Negi Ji

We have made this tin shed at Balawala, Dehradun under the supervision of a senior engineer. We have welded directly on the bars of RCC columns, which has resulted in the most stable structure we have ever come across. Its area is 50ft by 50ft and in future, Negi ji is going to make prefabricated rooms with bison panels under it.

Ladder is fixed on the top of Main Pillars
Rafters is being installed
Leveling the Truss
Truss being installed
Truss is being fixed at the top of Ladder
Truss has been made
Gutter installation done, sheet installation in progress
JSW .45mm sheet in process
Side view of mumty and main shed
Purlin structure view of tin shed
Mumty shed has been kept 4ft down from main shed.
Side view of ladder and gutter.

All gutters have been joined with PVC Pipes
Final PVC Plumbing work and waterproofing is being done
Front Side Truss View of Tin Shed with Plain White Sheet
Front view of tin shed

The truss in the structure is fixed on the ladder (Hollow Pipes 1.5in square, Height 12in), so that the structure can get double strength, Each truss has 2 support pillars (Height 8ft, Pipe 4in Square Hollow Tubes) at the bottom at a gap of 12.5ft. All material is branded (APL Apollo Pipes) and Red oxide treated to leave no chance of rusting, whatever welding work has been done, the covering has been done immediately.

Special care has been taken in the finishing, work has been done by our finest craftsmen (Ahtesham – Fabrication, Danish Khan – Plumbing and Electrical, Lalit Kumar – Paint, Bhupendra – Red Oxide Treatment). The paint is all white (Asian Paints), done with an enamel electric paint gun, we installed the sheets immediately after the paint. Here we have used JSW .45mm material, the gutter has been kept white and all other colors have been kept red. This combination suits every home. The center height of the shed is 12ft and the side height is 8ft. The front and back side trusses are covered with plain sheets (JSW Plain White .45mm), the additional cost of which is Rs. 60. The top of the stairs in the shed is made 4 feet down so that water does not come from the sides. But on top of that 3ft overlapping of top shed has also been done. Silicon sealant is applied on all gutter joints. Gutter has been holded by 1in by 3mm patti with help of Metal Screws.

All the two pipes and plumbing work has been done by our team only. The shade is very nice, the party is also very happy to see the end result. In payment terms, we have given advance 50% structure, after that 30% for the sheets on completion of the structure and 20% after completion. The work has been done very satisfactorily, so it took 3 weeks for this work. If you also want to do any fabrication, interior or renovation work in Dehradun, then you can contact us, Our workshop is located at Mandakini Vihar, Sahastradhara Road. You can also contact us on 7060504666. Thank you for your time.

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Bison Board Room Construction in Dehradun for Dr. Kamal Singh

Side Liner Sheet and Top Shed Fixed with Gutters at Prefabricated Room in Dehradun

It feels great to work with a person like the Supreme Being. Dr. Kamal ji, resident of Vishnu Lok has such a good heart and mind, that we may never forget him. Although he had invited us only for the shed of the car, But he also took the costing of the room. There was an area on his first floor which had to be covered. The area to be covered was 15 feet wide and 13 feet long. The meeting was completed in just 1 hour and we started the work next day. Below are the complete details.

Client Requirement:

  • 20ft by 20ft Tin Shed for Car.
  • 15ft by 13ft Room of Bison Board complete with tiles, paint and electric work.

Job Processing:

  • We first dropped the framing material on site.
  • Apollo’s pipes have lube. Before applying anti rust coat on it, it was cleaned with a cloth and Normal Thinner. So that the primer can get hold.
  • Red oxide was done on top of that.
  • The framing for the room was done by our senior fabricator Salman.
  • We used rafters for the roof and square pipes for the side walls.
  • First of all, we put the Liner Sheets on the side which was of white colour.
  • Proper waterproofing was the reason for applying the liner sheet from outside because water damages the Bison (cement-fiber) boards.
  • 6 mm thick bison boards were placed before the tin sheet on the roof.
  • The reason for keeping the bison board was the noise of the rain. It made a difference and it proved effective.
  • Red color sheet of .45mm Jindal company was applied on top of boards.
  • Sheet fixed with Self Drilling Screw. And all accessories like Gutters and top Ridges were fitted.
  • We started the electrical work after fixing the top sheet and outer sheet. In which the wiring was done as per the electrical plan.
  • After completion of electrical work that Bison boards were installed inside (Thickness 10mm).
  • Immediately after that we installed the tiles. In tiles, we used 2sqft tiles for room and 1sqft for terrace.
  • The tiles were set with dust (Poenta Dust) and cement (Ultratech).
  • After that the joint filling work of cement fiber board was done.
  • Putty, primer and paint were done after that. All the paint was Asian Paints and all the putty was JK Interior.
  • The paint job was done in white and all the rafters were kept in gray colour.
  • Finally, the tiles were thoroughly cleaned and grouted with Asian Paints Grout.

Materials:

  • Framing: APL Apollo Hollow Pipes, 2in square for walls, 3in by 1.5in for roof, .75in for bison board ceiling joint covering.
  • Sheets: Top JSW .45mm Pragati Sheet in Red Color, Outer .45mm JSW Liner in White Color, Inside 10mm Bison Panel Cement Fiber.
  • Electric: Havells HRFR Wires 1mm and 1.5mm, Polycab Pipes, Anchor Penta Switches, USHA Fans.
  • Tiles: Vitrified Tiles for interior in matt finish, Porch tiles 1ft by 1ft. Tile Grout Asian Paints.
  • Paint: Putty JK Interior, Paint Asian Paints Emulsion Shyne.

Costing:

  • Rs. 150/sqft Tin Shed
  • Rs. 60/sqft for Ceiling Bison Boards 6mm
  • Rs. 220/sqft for walls outer liner and interior bison board
  • Rs. 30/sqft for paint work
  • Rs. 150/sqft for Tiles in room and hall

If you want our Construction, Interior, Fabrication or Renovation service in Dehradun or nearby cities then you can contact us at 7060504666 (Sumit Pundir).

Thanks for your time!!!

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Tin Shed in Selaqui, Dehradun

Tin Shed Designed at Dehradun, Selaqui for Residential House

When you do some work repeatedly, then expertise comes in it. Now the challenge for us in tin shed work is what to give new. Because we are very happy to put the best tin shed in town. We are doing daily average 250 square feet shed work, we have 2 fabrication teams all are expert in their work. Our shades are better because we work very strong and durable. We completed this shed in just 16 hours and the party loved the work.

We have used .45mm sheet and all the pipes are of Apollo 18 gauge. Along with that all the accessories like gutter and ridge are used in .45mm. If you also want to do such work, then contact us today. Our workshop is on Sahastradhara Road. Details are below:

  • Material: 18 Gouge APL Apollo Hollow Pipes
  • Sheet .45mm Jindal Precoated with color warranty
  • Gutter and Ridges .45mm in Red Color
  • Primer Berger and Paint Asian
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TATA Tin Shed with 4 Slope Gazeebo and Huts in Tapowan, Dehradun

Tata Tin Shed with 4 Slope in Tapowan Dehradun

Doon Projects – Interior Designer and Construction company in Dehradun.

TRUST IS THE BIGGEST RESPONSIBILITY, OUR PRESSURE IS DOUBLE WHEN OUR CLIENTS RELY TOTALLY ON US.

We have made this shed structure at Tapovan Dehradun. The center structure is 32 feet by 30 feet in 4 slopes. And the two side huts are 18 feet wide and 16 feet deep. The big one’s height is 13 feet and the center height of the huts is 10 feet.

The client Mr. Verma has a lot of technical knowledge, he helped a lot in making the structures. We just followed him and achieved it. It took us 20 days to complete this work.

Gazeebo shed structure designed with 2 huts in Dehradun
Gazeebo shed structure designed with 2 huts in Dehradun

Structure is made of APL Apollo hollow sections. In which pillar is 4 inch square, rafter 2 inch square, truss 3 inch by 1.5 inch and perlin is 2 inch square. The structure was painted in light teak color after red oxide treatment. The gutter and top color has been kept white and the sheet color has been graphite grey. The slope of the gutter was placed on the edges, so that the shade looks good even after the down pipe is installed.

The sheet used is of Tata Durashine which comes with 15 years of color warranty and 45 years of sheet warranty. The structure has been made by Atesham – our iron man, the color has been done by Shubham, and this work has been done under the direction of Amit Pundir and Danish Khan. Faisal has installed gutters in the shed. The costing of such a structure comes to Rs. 220 per square feet.

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Prefabrication in Uttarakhand

Doon Projects – Interior Designer and Construction company in DehradunDoon Projects Design & Construction, one of Uttrakhand’s most reputable companies, provides exceptional interior design and construction services. Based in Dehradun, Uttrakhand, India, the company has been working proactively to deliver quality projects. The range of services extends from customized furniture to ceiling, modular kitchens, wall paneling, and front facade design. Whatever the problem, the company has all the solutions.

Ever heard of Prefabrication? If not, this article will help you learn everything you need to know.

What is Prefabrication?

Prefabrication is when all the structure parts are collected and arranged offsite in a manufacturing unit or a factory. Once fully assembled, these prefabricated assemblies and sub-assemblies are transported to the construction site, where the structure is to be built.

About Prefabricated Structures

 

In modern building practices, prefabricated structures are a boon. Compared to conventionally constructed structures, they save a tremendous amount of time, money, and materials.

Traditional construction methods require transporting materials such as bricks, stones, timber, cement, sand, steel, construction aggregate, etc., to the site. While in Prefabrication, only the foundations are built on-site, and all other components, such as wall sections, roofs, and floors, are made in a factory and bolted together on site. Prefabricated units are not limited to building construction and architecture but are also used extensively in the interior. It includes doors, windows, stairs, wall panels, floor panels, partitions, roof trusses, and entire buildings.

Benefits of Prefabrication

Before construction, we certainly think about many things, including gathering resources, labor, materials, etc. All of these factors can be pretty tiresome for you to manage. The most famous building technique today, Prefabrication, saves you the hassle of building from scratch. Besides being one of the most innovative construction methods, it has several other benefits, such as:

  • It is often less expensive to move sub-assemblies out of a factory than to move pre-produced resources to each location.
  • Provisioning resources on site can result in additional costs; the Prefabrication of assemblies can save costs by reducing the work on site.
  • Prefabrication minimizes the need to deploy many skilled workers to the site.
  • Using factory tools such as cranes, jigs, conveyors, hydraulic testers, shake tables, etc., results in faster, more accurate, and higher quality production.
  • Indoor factory environments help eliminate the most restrictive conditions, such as lack of water, power, exposure to a hazardous environment, and weather’s effects on production.
  • Factory production also promotes hassle-free, healthier, and safe construction practices.

Materials Used in Prefabrication

It is a myth that Prefab structures are made out of poor-quality materials. Prefabrication involves using the same materials as used in traditional building practices innovatively. Here is a list of some of the most widely used materials:

  • Concrete
  • Steel
  • Wood
  • Glass
  • Recycled and reclaimed materials

With the help of the materials mentioned above, any component such as panels, roofs, walls, columns, beams, blocks, etc., can be manufactured. The only difference is that they are pre-casted.

Installation (brief)

The installation process of prefabricated structures is comparatively less complicated. It involves a few simple steps, namely:

1. Casting: 

It involves preparing precast structure parts in various shapes and sizes according to the requirements. E.g., For example, cement concrete is poured into a mold of the desired shape, and later a vibrator is used to avoid lumps, unwanted lines, or honeycombs inside. Wood panels are pre-casted using different tools, machines, and techniques.

2. Curing:

The casted components are further cured into a casting container. This ensures that the cement is adequately hydrated, controls moisture, humidity controlled, and a conducive temperature is maintained in cement concrete slabs. For various other materials, steps are taken accordingly.

3. Transportation:

After completion, all prefabricated parts are loaded onto large trucks and transported to the construction site.

4. Erection:

It is a process in which all components are assembled on-site with the help of cranes and skilled workers.

Reasons for the Growing Demand for Prefabrication

Prefabrication has seen significant growth in the commercial and residential sectors in recent years due to rapid infrastructure development, population growth, and urbanization. These days, people prefer prefab structures as they are affordable, time-saving, highly sustainable, and energy-efficient. Prefab houses have positively influenced the market. In addition, prefabricated construction offers strength to the structures, allowing buildings to withstand earthquakes.

Further, a few additional factors contribute to the market’s growing demand for prefabricated structures, such as:

  • Projects concerning the Mass Townships
  • A rise in the demand for branded designers
  • Rising opportunities in developing countries
  • Market expansion for prefabricated homes
  • Increased focus on the three pillars of profit, people, and planet

Uttarakhand and Prefabrication

Uttarakhand is one of the most beautiful states in India. Crossed by the great Himalayas, Uttarakhand is known for its scenic beauty, climate, food, fun-loving people, and serene environment. The State is all about balance; In addition to development, people also care about nature. The recent development in Uttarakhand has resulted in the destruction of many forests and the depletion of enormous resources.

Most Uttarakhand regions are mountainous, making it challenging to carry construction practices; deploying materials and labor can be a huge task. Weather conditions also lead to many other issues, such as delays in construction and wastage of materials. Prefabrication could play a crucial role in helping the State develop sustainably. As mentioned in the article, Prefab construction practices will result in less consumption and more output. If we opt for Prefabrication, it will save us a lot of hassle, time, and resources.

Conclusion: 

In summary, it can be said that Prefabrication helps you to manage your project efficiently, cost-effectively, and sustainably. Also, modern building practices are likely to replace traditional building practices in the future. There are many reasons to choose prefab building practices for your home, and trust us when we say you won’t be disappointed. Contact a professional if you wish to avail prefabrication services. You can contact Doon Projects and Construction for areas in and around Uttarakhand.

Projects by Doon Projects and Construction

Doon Projects and Construction has done a considerable amount of work in Prefabrication. For better advancement in Uttarakhand, the company seeks to raise awareness and execute prefabricated projects.

Here’s a list of some of the most notable projects: Click here