Posted on Leave a comment

Metal CNC Glazing for Uday Gaur Ji at Govind Vihar, Sahastradhara Rd

Metal Jali Designed for Uday Gaur ji at Govind Vihar, Sahastradhara Road, Dehradun

Uday Gaur ji is a forest officer, he has built his house in Govind Vihar. He has a sense of art, he contacted us for CNC jali work on some glazing on the building’s side. We showed him the physical samples which had both fiber and metal options. He finalized the metal and also selected the design from the online catalog of our website. Below are the details given.

 

Client Demand:

  • There was total 6 nos. glazing.
  • The client wanted a light gray colour.
  • The client wanted a cnc mesh/jali design that was not associated with any religion, a neutral design.
  • We had to do the entire work, in which framing and fixing would also be done by us.

Job Process:

  • We first went to the site and took the sizes. The sizes were different for all the areas. Even the size of the top and bottom of the window was also different.
  • Accordingly, we prepared frames which were made in 1 inch hollow pipe.
  • After finalizing the design, we adjusted them according to the size and sent them for cutting.
  • Laser cutting was done with oxygen gas and the mesh was made on 2mm sheet.
  • The mesh was welded to the frame and finished.
  • After that enamel paint was done in gray color in which first primer and then enamel paint was done.
  • Then we delivered the finished materials to the site and fixed all with the help of L connectors.

Materials:

  • Frame pipe: APL Apollo Hollow Section 1in Square Gouge 18
  • Jali: TATA Prime Material HR Sheet 2mm Thickness
  • Paint: Duco RAL Grey, Primer Grey

Costings:

  • Framing @ Rs. 40/sqft
  • CNC Metal Jali @ Rs. 250/sqft
  • Duco Paint @ Rs. 90/sqft
  • Fixing @ Rs. 20/sqft

Posted on Leave a comment

Pergola Designed at Mohkampur, Dehradun

Doon Projects – Interior Designer and Construction Company in Dehradun (Sumit Pundir – 9997833350). Sunil ji took a very quick decision and started the work by giving evening day advance. His test is very good, he was very clear what he want. It took us 5 working days to do this work. Pergola size was 17ft by 11ft. We kept its color white, we applied enamel of white color over it by Asian Paints. We used Apollo 18 gauge pipes and kept some 20 gauge pipes as well. Because costing had to be managed as well as strength. Making more strong than necessary also makes a difference in costing and its waste of money.

The size of the grid we have kept here is 2.5 feet by 2.5 feet. And 3in b 1.5in pipes have been used vertically. In the front of this pergola we have made a 6 inch tail which is giving it more beauty. In this we have used polycarbonate sheet of 2mm. This pergola is a product of the range of Rs.270 per feet.

There was one late decision in this work, the pillar you see in some of the images was removed later. Due to this the pergola was

 

looking grand from below. If you also want to do some such work like fabrication, interior or renovation, then we are providing very good services in Dehradun. We are operating our workshop from Sahastradhara Road, you can also come and meet us and you can also call us at your place.

Posted on Leave a comment

Her N Sir, Saloon LED Board, Rajpur Road, Dehradun

Duco Painted LED Letter Board designed with louvers background on Rajpur Road, Dehradun

Doon Projects – Interior Designer and Construction company in Dehradun. There are very few people whose thoughts and ideas are similar to yours. And it is also fun to work with them and the product turns out to be awesome. Ravinder Choudhary ji also turned out to be such a client. When we were installing the board of Evergreen Home Company on Canal Road, we met him and he ordered us to repair the board of his saloon.

When we went to see the board, we felt that instead of repairing it, it is better to install a board of new concept, their partners are very smart minded, they understood the concept and we finalized the deal to make some decent board which will give corporate look. We prepared and sent the design of the board as per their demand. We started the work by taking advance payment. The most difficult task in this board was to make its background which was to be made of hollow pipe in louvers look.

Metal LED Box with Duco Paint in Metallic Gray
Metal LED Box with Duco Paint in Metallic Gray

For this, we used a 1 inch square pipe, with a gap of 1 inch. Initially, we were thinking of installing metal sheet at the backside, but to avoid any kind of wiring problem, 6mm fiber sheet was used at the back. After the frame was completed, we painted it twice. For this, we did red oxide first and then enamel paint with the help of spray gun, which gave a great finish. After making the frame, acrylic letters were placed on it, for which we used ACP sheet for raising.

LED Box of Metal MS Sheet with Louvers Background
LED Box of Metal MS Sheet with Louvers Background

In this, the letters that we see on the right hand were also made in a metal box, for that 2mm metal sheet was used. To fix it, 6 clamps were made on it and the board was fixed on the site in 2 pieces. The party liked the board very much, we also felt good after completing it. If you have any new ideas for your front elevation then contact us, we love to create new designs.

 

Posted on Leave a comment

Toughened Glass Railing with WPC Partition Sheet

Toughened Glass Railing with WPC Parititon

Doon Projects – Interior Designer and Construction company in Dehradun. This partition is made separately on the railing of steel and glass. It is made of 304 grade steel with a size of 50 mm and a gauge of 18 mm. They wanted a partition on that. The client was very concerned about the quality and finishing. The client is army retired, and has a lot of technical knowledge, he had more experience than us, for this he helped us in making the clamp. The photo of the clamp is given below.

18mm D Bracket and Clamp made by Steel 202 Glass holding bracket
18mm D Bracket and Clamp made by Steel 202 Glass holding bracket

In this we have used fiber mesh of 6.5 density and cutting is also done with 4 mm thick tool so that the finishing is perfect. To stop the sheet in the middle, clamps had to be made whose size was 18 mm. The job was a little late in making it, but in the end we too had a satisfaction. This was about 56 square feet of work, which cost around Rs 500 per square feet.

Job Details:

  • Steel : 18 gouge, 50mm Hollow Section (Brand – Jindal)
  • Sheet: 18mm, 6.5 density (Brand – Black Cobra)
  • Finishing by: Sanjeev Kumar – Sr. Carpenter
  • Project time: 10 Days
Posted on Leave a comment

The Nine Trendiest Materials For Building Facades

Doon Projects – Interior Designer and Construction company in Dehradun.

Introduction

Have you ever noticed that your eye is drawn to the most exquisite home whenever you cross or walk past a street? Is it just the building’s size, shape, and structure that attracts you, or is it more? A facade’s appeal is enhanced by combining different materials in addition to the structural design.

This article summarizes the nine trendiest building materials for facades to choose from in 2022:

#1 ACP Panels

An Aluminum Composite Panel, popularly known as an ACP, is a flat panel display consisting of two thin sheets of aluminum bonded to a non-aluminum core. ACPs are commonly used for exterior coverings or building facades, signage, insulation, interiors, modular kitchen, etc. These modern-age panels come in various colors and textures, e.g., wood, stone, metals, 3D. This material provides more design freedom than other materials because it can be bent, folded, and shaped according to preferences.

ACPs consist of a polyethylene inner core with a 0.21mm thick aluminum laminate surface on both sides. ACPs are also available in 3mm thickness. These panels don’t need to be painted as the surface is treated with polyester. The treatment also makes them perfect for screen and digital printing. Sawn, CNC-machined, drilled, or fabricated, these sheets can be used in various ways.

Reasons to choose Aluminum Composite Panels:

  1. These panels are resistant to high temperatures, making them ideal for indoor and outdoor use.
  2. The combined water and air barrier in these panels increase the structural value.
  3. They are lightweight, durable, and rigid, offering a high load performance.
  4. When using these panels, less material is required for the construction.
  5. The construction process becomes more manageable with ACPs as these panels are removable, allowing a smooth and convenient building renovation.
  6. These panels require low maintenance and stay in good condition without spending extra money.

#2 High-Pressure Laminates

High-Pressure Laminates, commonly known as HPL, are fabricated timber made of thin sheets of substrate boards or wood veneer. It is considered one of the most long-lasting decorative exterior materials and has unique performance properties, including fire, chemical, and wear resistance. Architects and designers prefer HPL panels due to their various colors, patterns, realistic wood design, and metallic look. They are widely used in facade cladding, balcony Casing, fencing, partitions, railings, louvers, duct covering, signage, framing, roofing, soffits, etc.

HPL is similar to plywood, except it has a plastic protective layer on one or both sides. The manufacturing process involves simultaneously applying high pressure and heat to layers of cellulose, which are impregnated with thermosetting resins. Available in 6, 8 & 10mm of thickness, they have an extremely effective weather protective coating of double-hardened acrylic polyurethane resins.

Reasons to choose High-Pressure Laminates:

  1. They are resistant to bending and mechanical damages and have a high impact and excellent tensile strength.
  2. These laminates are also resistant to abrasion. Abrasion has almost no effect on this material.
  3. They do not absorb water or moisture. (the ratio of the weight of water absorbed by the material to the weight of the dry material immersed in water at 65 °C for 48 hours is 1%)
  4. Highly resistant to organic solvents and chemically aggressive environments.
  5. The non-porous and highly dense structure prevents dirt from penetrating the panel and microorganisms from multiplying.

#3 Stone Cladding

Stone cladding is one of the most widely used materials in building facades. It is a thin layer of natural or faux stone applied to a structure of a material other than stone. These sheets come in various colors and materials, mostly granite, sandstone, and slate. According to the building’s design, Stone cladding is usually applied to concrete and steel structures. It is affixed to the wall using a mortar mix. They have effortlessly replaced the use of tiles in building facades.

The natural stones are quarried and cut into thin pieces to create stone cladding. According to usage, the stone pieces are further attached to various bases, namely, stud timber frames, waterproof sheeting barriers, fiber cement sheets, metal mesh, and a coat of mortar. They come in various thicknesses ranging from 8-15mm. They are not load-bearing materials. Natural stone cladding is comparatively heavier and must be mechanically fixed to adhere to the substrate.

Reasons to choose Stone Cladding:

  1. Natural Stone is an eco-friendly material.
  2. Stone cladding is very easy to install, saving a lot of time and hassle.
  3. It is aesthetically appealing as it looks like a natural stone.
  4. Natural stones like slate and granite are solid and waterproof.
  5. Being lighter, they can be used on any wall without worrying about extra support.
  6. Stone cladding is comparatively cheaper than natural stones.
  7. It is also a fantastic way to protect the walls by adding an extra barrier.

#4 Wood-Plastic Composites:

Wood-plastic Composites, often referred to as WPC, are made by extensively mixing ground wood particles and heated thermoplastic resins. Extrusion is the most common production method, although injection molding is also used. With hard-wearing properties, WPC panels are available in a variety of textured wood colors to mimic the wood’s natural grain. Considered one of the best exterior materials, they offer a maintenance-free solution while adding an attractive natural or solid wood look to the facade.

WPC boards are comparatively economical, do not require painting or sealing, are easy to maintain, UV stable, fade-resistant, and long-lasting. The thickness of these boards ranges from 9 mm to 300 mm. The easy assembling process and quick installation help minimize the overall recurring cost.

Reasons to choose Wood-Plastic Composites:

  • Suitable for all weather conditions, especially in humid, high-moisture environments.
  • It has high impact and tensile strength.
  • It has a high load-bearing capacity.
  • It is an environment-friendly board as it can be recycled after use. It also has green environmental protection features, which contribute to sustainable development.
  • It’s a one-time investment, an initial cost can be costly, but it is good for the long term.

#5 Metal

The use of Metal in the facade of a building has recently increased. Metals emphasize the features of a facade and harmonize perfectly with other materials. Metals can also be used as decorative elements or structural components in buildings as they can be easily bent and adjusted to detailed designs. Many project-specific factors impact the material selection, including climatic conditions, structural system, other material choices, aesthetics, and budget. Metal can be used on an entire building’s exterior or specific portions to give it a contrasted look.

Metals can be used in various forms such as wire mesh, cladding, bars, rods, rafters, and shades and come in different textures, colors, designs, shapes, and sizes and can be customized according to one’s preference. The most common material options are galvanized steel, aluminum, stainless steel, mild steel, zinc, copper, titanium, etc. Various treatments are performed before these metals are used to prevent corrosion and deformation.

Reasons to choose Metal:

  • As an environmentally friendly element, metal minimizes energy consumption, promotes sustainability, and reduces the number of carbon footprints in the environment.
  • Because of its recyclability, it can also minimize resource scarcity.
  • It is also one of the most durable materials as it hardly gets affected by external factors, has a strong surface, does not get damaged easily, and can go on for years without the need for repair.
  • The metal claddings are resistant to corrosion, water damage, and electrochemical reactions.
  • Metal cladding is easy to install as it is lightweight and larger, allowing a vast area to be covered in no time. With the specialized fastening systems, there is no need for extensive labor.
  • It’s a budget-friendly solution as it involves fewer labor costs and requires less maintenance. It can help lower the overall costs of the structure.

#6 Glass

The use of glass has been prevalent in building facades from ancient times. It has always been a common material for windows. Today, with the evolution of architecture and design, glass is used in various forms; the newest is in the form of a curtain wall. A curtain wall generally consists of vertical and horizontal aluminum members. The aluminum frame supports the glass and gives a visually appealing look to the building.

Glass commonly used for glazing comes in an endless variety of colors, thicknesses, and opacity. In most facades, you will find a float, sheet, patterned, wired, insulating, laminated, toughened, and decorative glass. Here’s a brief description of each:

  • Float glass: It is the most common glass. It is monolithic and transparent with excellent optical quality, thickness uniformity, flatness, and resistance to chemical reactions. Float glass is manufactured in two varieties: clear and tinted, and is mainly used in doors, windows, stairs, and partitions. The thicknesses range from 2-19 mm.
  • Sheet glass: It is commonly used for windows and large-sized doors in facades. The actual color of this glass is green (sometimes blue). Sheet glass is manufactured in three variants: annealed flat glass, processed flat glass, misc. glass. The thicknesses range from 2-19 mm.
  • Patterned glass: It is often referred to as figure or rolled glass. The glass is translucent as it has patterns or textures embossed on one or both sides. The surface’s patterned decorative design offers light transmission and a certain level of obscurity. The thicknesses range from 4 mm to 6 mm.
  • Wired glass: It is inlaid with a twisted hexagonal wire braid or mesh during the rolling process. If broken, the metal mesh holds the glass together and is also known for its flame retardant properties. It can be patterned, ground, and polished. It is primarily used in skylights, lighting roofs, fire-proof doors, and windows. The thicknesses range from 5 to 7 mm.
  • Insulating glass:  The insulated coated glass prevents heat loss by reflecting heat from the building. Assembled in double or triple glazing, it is available in three variants: heat-absorbing glass, heat-reflecting glass, and hollow glass with decorative, heat preservation, and insulation properties. The glass contributes directly to energy savings and living comfort. It is mainly used in windows, doors, and curtain walls. The thicknesses range from 3 to 10 mm.
  • Laminated Glass: Also known as safety glass, it consists of multiple sheets of glass separated by one or more plastic films. The pieces stick to the film if they break. It may withstand gunshots and explosions and prevent falling out of the window with a suitable composition. The glass has good transparency, and its impact resistance is higher than ordinary flat glass. It has a UV filter function and is preferably used in windows, doors, skylights, partitions, and house facades. The thicknesses range from 4 to 12 mm.
  • Toughened Glass: It is one of the most potent glasses made by heat treatment. Its excellent physical and thermal shock resistance makes it five times stronger than ordinary glass. When broken, toughened glass shatters into many small, non-sharp pieces that help prevent injuries. It is mainly used in facades, doors, windows, skylights, handrails, and balustrades. The thicknesses range from 4 to 12 mm.

Reasons to choose Glass:

  • Glass transmits, absorbs, and refracts light. Since it can be both translucent and transparent, it helps improve the look of your building.
  • It is weather-resistant and can efficiently withstand the adverse effects of rain, wind, and sun without losing its form and appearance.
  • Unaffected by weathering, clouding, or yellowing, glass can transmit 80% of daylight in all directions.
  • It is energy-efficient and economical. Glass saves energy by allowing natural light and the overall electricity bill cost.
  • Being a rust-resistant material, it doesn’t get degraded by chemicals and the surrounding environmental conditions.

#7 Exposed brick wall

The exposed brick wall is a timeless investment; it never goes out of style. Bricks in their raw form have been used for construction in many civilizations around the world for years. There are two ways of giving your facade an exposed brick look, one brick cladding (brick veneer) and the second solid brick facade (leaving the bricks as they are).

Brick cladding is a layer of brick fixed to the walls of a building. It provides the same look and also protects the building. Whereas properly treated, quarried, and uniform first-class bricks make a facade out of solid brick walls. Different masonry joints arranged in artistic ways add aesthetics and strengthen the structure.

Reasons to choose brick wall:

  • Easy to maintain and cost-effective.
  • Add texture and give the facade a rustic look, making the design attractive.
  • Help reduce pollution caused by the manufacture of the extra material used.
  • Quality bricks reduce materials’ overall cost and usage, including plaster, paint, etc.

#8 Marble

You must have noticed that the use of marble stone has been prominent in historic buildings. It offers a sense of luxury through its brilliance and composition. There are several ways to cover facades with marble since the stone has different shades of color and shapes. Due to its versatility, marble can fit into any style of decoration.

Nowadays, marble stone cladding is used in building facades in two techniques: ventilated and glued facades. During ventilated facade installation, thin marble slabs are attached using separate metal structures, creating a gap between the building and the outside cladding to help insulate the building. While in the glued facade, the marble slabs are glued directly to the wall. It is a cost-effective method and also improves the weight of the facade.

Reasons to choose Marble:

  • It offers superior heat resistance
  • It is fade-resistant and remains beautiful for a long time.
  • Its smooth surface reflects the light brilliantly.
  • The use of marble increases the value of the property over time.
  • Marble is relatively long-lasting compared to other materials.
  • Its weather-resistant properties help it to stay the same for years.

#9 Corian stone

Corian stone has grown in popularity in recent years, particularly when it comes to building facades. Its application provides radiance and elegance to any building. It is an engineered stone composed of acrylic polymer and aluminum trihydrate (ATH), a material extracted from bauxite ore. It comes in different colors, patterns, textures, finishes, and types.

The USP of Corian stone is that it can be easily fabricated. Different surface treatments, such as engraving, layering, and CNC cutting, can be used to create intricate designs. A semi-translucent version of this stone makes it an attractive choice for making facades since new designs can be created that incorporate backlighting. The stone is available in three thicknesses: 6 mm, 12 mm, and 19 mm.

Reasons to choose Curian stone:

  • It is non-porous, which helps to protect your structure from dampness.
  • It has outstanding impact resistance.
  • It is stain resistant, easy to maintain, and easy to clean.
  • It is lightweight and reduces the structural load.
  • It has a seamless appearance; the joints are almost invisible.
  • It is a renewable stone, and cuts and scratches can be evened out easily.
  • Easily engineered. It can be cut and carved into various designs. When heated, it can be shaped and molded into indefinite shapes.
  • It is long-lasting, resistant to weather, heat, fade, chemicals, detergents, pollutants, and fungi.

About Us

“You can dream, create, design, and build the most wonderful place in the world. But it requires people to make the dream a reality.” – Walt Disney.

At Doon Projects Design and Construction, we aim to deliver the highest quality while pursuing the most creative approach. Based in Dehradun, Uttarakhand, we offer advanced design and construction services. We are known for service excellence and specialize in customized furniture, ceilings, prefabrication, modular kitchens, wall paneling, home automation, and front facade design.

Whether you plan to build a new house or restyle the old one, Doon Projects can help you with everything. We are experts at resolving any concerns you might have regarding construction, interior, or exterior design. For more information, you can visit our website doonprojects.com or call us on 0123456789

Posted on Leave a comment

CNC Glazing Building Facade in Prem Nagar DEHRADUN

Doon Projects – Interior Designer and Construction company in Dehradun. The new builders who are working in Dehradun really want to give something good. They are providing all the facilities at very low margin. And they know how important it is to have a good front elevation building. One such builder we have worked with in Prem Nagar is Arpit Jain doing property development in Dehradun through Arch Universal Pvt Ltd. He had made some builder floors in Prem Nagar, in which the architect had designed some front like it is visible in the image.

Purposed design for Prem Nagar Building Front Elevation
Purposed design for Prem Nagar Building Front Elevation

In this, 10 feet of glazing has come in front of all the floors in the center of the building. In this, the color of the mesh was white, then only Wood and Plastic Composite Sheet (WPC) was to be used. So that there is no need to paint it. In this we made a frame of 1.5 inch square pipe, whose grid size was kept 4 feet.

Iron Framing for Glazing Work in Dehradun
Iron Framing for Glazing Work in Dehradun

After that, with the help of self-screw, 18mm thick sheet was put on it, on which the design was made with the help of cnc machine. The opening size of the design was kept low in which nothing could enter. It took more time as the party had earlier confined it to the 3rd floor and later extended it up to the roof railing.

CNC Glazing Jali Work at Prem Nagar Dehradun
CNC Glazing Jali Work at Prem Nagar Dehradun

The work was done easily with the help of padding. Our main carpenter Faisal did this work. It cost a total of Rs 250 per square feet. If you also want any such front elevation then contact us.